Gel Fuel and How to Make it
87Gel Fuel -- Gel Fires
Gel fuel is a relatively new substance, and its possibilities are really intriguing to me, especially since it's so easy to learn how to make gel fuel. Gel fuel is an alcohol-based product that doesn't give off smoke or odor, or at least no odors that are toxic or noxious. It's primary use is in fireplaces, but it has uses in catering or any other indoor event where odorless fire could be helpful. The applications for gel fuel are pretty amazing. When I first heard about it I was excited to try it out. And being a nerd at heart, I wanted to learn how to make gel fuel and see how it compared with the real stuff, which I've written a section about below. But the greatest thing about gel fuel is that you're able to install a fireplace that doesn't need a vent? Check out the pictures below.
Best and Cheapest Gel Fuel
Gel fuel can be fairly expensive, especially for the top brands. Below, I've left you a video and links to the supplies for how to make gel fuel yourself, but if you're not interested in that and just want a good gel fuel at a cheap price, I've left you two products below. One is to individual cans of gel fuel that burn for three hours each, and another is to an interesting product called pourable gel fuel, which you can use to refill your cans of gel fuel. Pourable gel fuel is actually quite a bit cheaper due to the fact that you're refilling your old canisters and that it doesn't generally seem to burn for quite as long. But for the cost, it can't be beat.
How to Make Gel Fuel
Before we talk about how to make gel fuel, I was recently informed by my friend Greg that burning 91% isopropyl alcohol lasts almost as long as the gel fuel solution itself. It's true that it's a bit more dangerous because of the viscosity of liquid isopropyl alcohol, but for the ease, it might be worth it. So if you don't want to go through the hassle of making gel fuel, check out just burning 91% isopropyl alcohol. Just be careful!!!
One of the best things about gel fuel is its simplicity. Gel fuel can be made safely at home and ready for use. Just like wax candles, gel fuel can be created in large quantities for those who don't want to spend the coin. It's combustible property is the isopropyl alcohol content, also known as rubbing alcohol. It generally sells for about $1 per quart so it's very economical. You'll also need a thickening agent to turn the rubbing alcohol into a gel. There's some debate on what the best thing to use for this is. Some have said that soy wax will do the trick. But more people seem to like a substance called calcium acetate, which can actually also be made at home pretty easily from common household items. Watch the video to see how.
How to Make Gel Fuel Video
Gel Fuel Supplies From the Video
![]() | Here's the calcium carbonate powder that I used in the video. Amazon Price: $3.50 |
![]() | 99% isopropyl alcohol, if you can't find it in the grocery store. Amazon Price: $2.25 |
Here's the text explanation from the video. If you take normal chalk in powder form, and take approximately 4
parts grocery store white vinegar to 1 part chalk and mix them together,
the result will be that the chalk, which is calcium carbonate, and the
vinegar, which is acetic acid, will combine to create carbon dioxide,
which will evaporate away, and calcium acetate, which will be left over.
In the above video, I used 1/2 a cup of white vinegar, 1/8 cup of chalk, and mixed them together thoroughly. After that, I let 1/2 to 2/3rds of the water evaporate away through heating it in the over at 200 degrees for about 3 hours. Then, taking the rest of the mixture, I measured how much isopropyl alcohol I would need to add in order to make the solution 9 parts isopropyl alcohol to 1 part calcium acetate/water. Once you have it measured out, adding the alcohol will cause the solution to quickly begin to gel on its own. Stir the solution to mix all of the alcohol with the calcium acetate and water mixture.
The total compound must be 90% alcohol or else it won't burn very well. Depending on whether you bought your calcium acetate or made it at home, you'll either have to add water or not. If you have dry calcium acetate, you'll need to combine 2 parts water to every 3 parts calcium acetate and stir them until the substance is dissolved. But either way, as long as the final substance is 90% rubbing alcohol, it should burn great. And just like that, you have your own gel fuel! One extra tip. If you want the gel fuel to crackle just like a normal wood fire, you have to add something to it that will pop when the fire gets to it. Oil and water work very well for this. If you take 1 tsp of oil and 2 tsp of water for each soup can and mix it into the gel, it will make the fire occasionally crackle and pop when it comes across those small pockets of oil and water. It's pretty neat.
For more on gel fuel and home improvement, check out my hubs
Ventless Fireplaces for Gel Fuel
Gel Fuel for Ventless Fireplaces
That first fireplace is pretty neat isn't is? All made possible by gel fuel. I think we're all suckers for a good fire every now and again, especially on a cold night where indoor coziness is required. Gel fuel even crackles like a normal wood burning fire. And one little container of gel fuel burns for about 3 hours. The cool part is, as you can see from the first picture, installing a fireplace for gel fuel doesn't even require demolition or installation to the house. If you get creative, you can build a modern fireplace in a lot of different ways. The greatest thing about ventless fireplaces is that they can be freestanding. There are companies online that sell freestanding ventless fireplaces that sit against the wall and give off the appearance that they're actually a part of the wall itself. These require no installation or demolition whatsoever, and still give off the beauty of a regular fireplace.
But I think the main reason why I like gel fuel is because of the added value it can bring to a home. I'm soon to be in the market for a fixer-uper condo. When I buy it, I'll not only be replacing all the old, rundown aspects, I'll be looking for cheap ways of installing new features to up the property value. And you can be very sure that if it doesn't already have a fireplace, I'll be installing a ventless fireplace for gel fuel use.
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Why get a condo there when you can get land here? :) interesting hub though. Gel to get the fire going...
Thanks for getting back to me. Great post. Just so I understand. With the 3 cups vinegar to 3/4 cup chalk power.
Could it be heated or simmered to be reduced?
Thanks again
This is great information! I'd been looking at the gel burning fireplaces a while ago, but couldn't justify the cost of the gel.
Can you explain, "If you take normal chalk in powder form...". I don't take chalk, and haven't got the foggiest idea of what this is. Also, when mixing the chalk and vinegar, are you talking about volume or weight measures?
Everything else sounds very do-able. Love the tip about making the crackling sound.
Super about the video! I'll be looking to this Hub for the link. Thanks so much.
Can't wait for the video :)
In Thailand Country, It very hot.
I made some yesterday. Mine did not gel but it still burned. Quicker I think because of it not gelling. I didn't get the water evaporated I think. I wish there was a way to skip this step. It would be great if you could skip this step. I used chalkboard chalk. Maybe that was it. I love my gel fireplace but just don't use it because of cost and gel fuel not available here in stores. You have to order.
i did every step you did as you were doing it. For some reason it didnt gel up.
Thank you so much for this video. 2 things
1. Do you need a wick for use in the fireplace?
2. How long should it store and still be usable?
Couldn't you just use a small syringe to eliminate the water from the top? or will that disturb the Cal Acetate at the bottom? My wife and I are buying a Gel fireplace and looking to make our own fuel. I was going to do the soy wax but may try this method instead. Thank you again
I bought Calcium Carbonate Limestone Powder 5 Lb on ebay for $9.48. Is this right? If so, here is the link from the auction so people know where to get it. Thanks. Looking forward to the experiment.
How many ounces of gel fuel does your current formula make? What size jar did you use? Thanks. I forgot to add the link before for everyone, assuming it is te right stuff i bought. Here it is....
I can only find 91% alcohol, will that work? I have checked at walmart and even a couple of pharmacys with no luck. Anyone know of a place online to obtain 99% alchol?
Also, if you purchase the calcium acetate powder and just add 91% alcohol to the dry powder would'nt that be the same combi...nation as acetate powder mixed with water and 99% alcohol? The 9% water in the bottle of 91% alcohol would be taking the place of adding water to dry acetate powder to then mix with th 99% alchol recipe. I hope that I didnt confuse you too much.
Ok, I just answered my own question. I made the vinigar/calcium combination and evaporated it in the oven till about 3/4 liquid was gone. The slurry looked like whipped watery egg white. I measured 1 Tablespoon of slurry and placed in a small can and added about 6-7 tablespoons of the 91% alcohol. Worked like a charm. I placed the can in the fireplace and had beautiful flames.
Now my next question is...the gel fuel that I purchased in a quart bottle is clear where the home made is white. What do the other companies use to make clear gel fuel? Could it be corn starch? Has anyone tried to make it with corn starch instead of calcium?
How many oz of gel fuel does your video make exactly. That would be helpful for the size soup cans being used. Thanks.
Hi, sorry to bother you again. I ahve made 2 batches using your instructions and both times it came out watery, no gel what so ever. The 16 oz. burned for about 2 1/2 hours, but no gel. Any suggestions? I put the solution in the oven at 200 degrees for 3 hours and it evaporated about 1/2 the water. Would a hire temp. work or should i leave it longer? Also, I live in new york and would prefer leaving the solution outside, but the temp. is around freezing. Will the solution evaporate or will it freeze do you think?Thanks. I appreciate your help.
Thanks. I will try for more evaporation then. Thanks.
Really nice job on the video - very informative - nicely done and I think with the ease of instructions that my friend can actually do this - thanks!.
i did the oven at 375 for about hours, i think my oven cooks slower than yours, but it worked and it gelled, thanks.
Hi Ben,
I too ran into runny solution. But I discovered I used 70% alcohol by mistake. Which brings me to my 91%-99% issue.
I'm really grateful Kathy asked (an answered) this question. As I too can not find 99% alcohol any where and even 91% is limited but available. I guess its the so flammable. You have to order it on line (99%). I plan on going with 91%. So here's my question.
Because of this situation for me and maybe others, would you consider in your video of addressing issues showing us how to make this with 91% alcohol? I'm unsure as to whether to evaporate the solution down to 3/4 as Kathy did, or dry it out altogether if possible and let the 9% water in the alcohol be the water used.In other words, have carbonate acetate and add the 91% alcohol to it.
Problem with that if it worked is getting the carbonate acetate is not as easy as the alcohol and vinegar is. Yet another thing to order online. So I'd rather reduce it down 3/4 or totally dry it out, maybe using my dehydrator (lower electric bill).
Another idea. I bought 100% powdered calcium carbonate from a health food company fairly cheap. I ordered two containers of 12oz each (over a lb) and shipping was only $4 flat rate. The bottles were only $4.79 each.
Just another tip.
Thanks for all you do,
Lynne
Thanks Ben,
Definitely show us for the 91%. The 70% mentioned earlier was about an error in picking up the wrong alcohol.I wondered about Kathy drying the water 3/4's leaving some water in place. So thus the inquiry.But no matter, she was successful and that's really all that counts.
Still, if I successfully dry my calcium acetate in the dehydrator, I'll probably want to make a much larger portion to save dehydrating time and store it up for future use.
Also, do I put one part cal acetate (10%) to 9 parts alcohol then (90%)? Put in 1/8 cup powder to 1.125 cups alcohol, correct? ( Is that correct? Whatever the portions would be it seems to save a step down the road if you make a batch in advance.Then its just powder and alcohol and HAZZAH! Magic! :)
Your video was the best I've seen out there. Very clear. Very helpful.
Thx again,
Lynne
Sorry.
I just realized, the proportions depend on the amount of alcohol you are using and over complicates the preparation process trying to guess that out. So how about if you just put a portion of cal acetate in a jar or bowl and added slowly the alcohol til it gets to the right gelling consistency (or vice versa). I'm guessing You can start with a consistent amount of powder and an equal amount of alcohol and then just add more alcohol til it starts to do what you'd like.
I know I'm posing a lot of questions, but I'm in minnesota and the idea of having a nice little fire in the firepot inmy art studio soon is driving me forward. : )
P.S. I think I'm going the oven route because my dehydrator won't go as high in temp, so it will go a lot faster. I'll just do a large batch in a casserole dish.
Hi Ben, or is that Benji?
Maybe I'll order 99% alcohol from you! LOL! Anyway, I have all the ingredients. I'll let you know exactly what works for me and you can do it yourself and see if its worth doing a video for everyone. I'm not able to do video on YouTube so that would be a great service.
You'll be hearing from me in another chapter your writing soon. . . .
Stay tuned,
Lynne
Benji,
Working on the gel fuel but I want to know more about Hub.
This subject doesn't belong here though so I'm leaving an email address for you. Simply hit reply back at me and I can send you questions if you're open to that. If not, no problem. But that way you don't have to share your email here.
lcason@embarqmail.com
Lynne
Hey Benji, super useful Hub! Thanks for sharing this info, and the cool video :)
Hey Ben,
My 91% alcohol isn't working out. I always forget and leave the evaporating in the the oven too long or don't know how far down to let it evaporate. The amount of alcohol with 91% stumps me.
When do you think you can do a 91% alcohol video for those of us?
Did you get my last email about HubPub? I think this website is on it. Look at the very top, it says Hubpages. So that should help.
Look forward to a new video O'fuel gel master. : )
Lynne
Hi there, Thank you for your video and guide, as a supplier of firepits and chimineas to the UK Market, would you recommend the Gel Fuel for use in Outdoor Chimeneas and Firepits? always looking to push eco methods on to my customers and i would love this method to help them with fuel choice
Thanks
Whitestores
Thanks for your advice Benji!
How thick should it get when using 91% with the Dry calcium acetate? I can't seem to get it to gel very well.
Thanks!
Ok- I ordered the calcium carbonate, mixed it with the 5% vinegar and blah blah blah and all I end up with is soup. All I could find was 91% alcohol. Could that be the problem?
Do you think I would be successful using ordinary limestone purchased from Home Depot?
I think I will give it a try. I will post my results -good or bad.
I can't find isopropyl alcohol where i live, so my question is can i use ethil (ethanol) acohol instead????
thanks in advance
I leave in Macedonia Europe. Just after sending the message I've tried your recipe but with ethanol alcohol and it worked.
Hi Benji,
I was not able to find calcium carbonate near my place, so I purchaced Agricultural Lime(Dolomite Lime). so will it work for making gel fuel?
Can you let me know?
Thanks
Hi Ben,
I have tried two market products and one claims to have not odor, but that is not the case. Will your recipe have an oder and give off fumes? What thoughts do you have on the other "recipes" out there that simply call for wax and alcohol?
Thanks,
Joyce.
hi, we made your gel and it worked just fine. But why do I have to make the gel the alcohol burns the same amount of time, looks the same without the gel, what does the gel do?
we took the same amounts of gel and 91% alcohol in the same size metal cans and the gel went out and about two min later the plain alchol went out. This is why I mailed you, why the gel. Try 1 oz of each and let me know. Thanks Gary
ok thanks, do u know what the real reason for the gel is? so it can't spill? Now I got to know this bugs me. How about we make our own alcohol????
hey i have been all over the web and a bunch of people are saying the same thing that they burn straight alcohol without the gel and get the same results. They all think the gel is in case it would spill. The gel would stay in one spot and not spread. Just becareful and use alcohol?
would 99% last longer than the 91% with straight alcohol? thanks
How I FINALLY got it to gel:
First- I doubled the calcium carbonate/vinegar. (I got to thinking, MAYBE I just needed more like when you add more cornstarch to gravy to make it thicken...) I added the calcium carbonate to the viegar VERY slowly and stirred for about 10 minutes. Before, I was just dumping the vinegar to the powder and that does NOT work!
Next, I let it evaporate for about an hour at 200. Then I went to bed and work and just left it sitting all day. The next evening I let it evaporate for about 2 hours at 240 because I forgot about it.
By this point there was just a little bit of water left.I scraped the crystals that had formed into the mixture and stirred it up. Then I put it in the freezer for about 10 minutes to let it cool down. I don't really think it is neccesary to take that long evaporating it, it just happened to be late when I started.
Since all I could find was 91% alcohol, I added it in slowly and "TA-DA!!!!" It started to gel. (MIRACLE! After all of my previous attempts!) I just kept adding alcohol until it formed a paste. It seemed like after it sat a few minutes, it kept setting more. So, I got about two 13 oz. cans worth of fuel ready to go. It is now burning like a charm! Now that I got a recipe that works, my daughter can make some for her science fair project! I thought maybe this could help for people who can't find 99%! (I ordered calcium carbonate off of ebay for like $9.50 for 5 lbs- with free shipping.) Thanks for the info!
To SJ-
Do you mean you only doubled the chalk but not the vinegar?
Please answer because I'm dieing to try a recipe that will work with the 91%. So far it's too liquidy.
Thanks!
Dear Brother,
I have successfully made the gel fuel. Please tell us how to make transparent gel fuel.
Thanks for everything.
Shafiullah,
Bangladesh.
Hi Ben, could you please share the amount of Calcium Carbonate and amount of vinegar that you use to make a gallon of gel fuel at a time? I'm not really good with ratios, so if you could explain it in terms of ounces and cups, that would be awesome. Do you store it in the gallon container also? Thanks very much!
i have used just the alcohol and it burns the same amount of time, however it leaves a whole lot of black film everywhere ie. the ceilings, walls, fire place. very messy. Can someone who has tried both tell me if the gel creates less black film.
I have a gel fireplace and burned straight drug store 91% Isoproponal. It created soot, smoke, and set off my smoke detector.
I have also bought the real flame gel fuel but it gave off a strong odor. When we burned 3 cans at a time it would give a strong enough odor to give us a headache. Had some soot on the top half of the can but little to no smoke after a 3 hour burn.
I also just received lab grade Mono-hydrate Calcium Acetate. Made a few attempts to make gel fuel and was semi-successful. Seems like a powder layer forms at the top of the fuel as it burns. Anyone else noticed this?
To DEB-
We used 1 cup of vinegar and 1/4 cup of calcium carbonate. Make sure you stir it a lot and let it evaporate til the water is almost gone. (Scooping out the water does not work) We just added in 91% alcohol until is got thick like paste. I'm not sure how much, probably about 1 1/2- 2 cups.
As I was reading all this I remembered that Hermit Crab sand at pet stores is made of Calcium Carbonate and was wondering if it would be an easy solution. However, it also appears to have magnesium carbonate. Any idea how that might affect the formula?
Ok, just for fun I tried the Hermit Crab sand that's made of Calcium Carbonate but mixed iwth magnesium carbonate. Doesn't work.
For the people interested in formulating this gel who have failed to get their alcohol to gel.
Please do all the mixing in a glass beaker as it will be very easy for identification and you will not make mistakes
1.Calcium Acetate This is easy to find
2.Isopropyl alcohol % higher the better
To get the alcohol to gel
Take 20ml of water and add 2tbsp of Calcium Acetate.
The solution will be not transparent,Add 20ml of water to your solution this will make the solution transparent { gel will look much better }.
you will have a clear solution of 40ml Calcium Acetate.
Take 50ml of Isopropyl alcohol %{ higher the better }
Start adding 1/2 tsp and continue to add until gel is formed. You may need about 5 tsp max to gel 50ml of gel. For 100ml increase the value of Calcium Acetate
solution to 10 tsp and so on.Hope this info will be helpful.Try in small quantity's
Send me your results
Lakshmandisa@email.com
Thank you so much for the instruction.
After I read your article and did more research on google, I decide to use chicken eggshell instead of buying chalk, which is made of 95-97% of calcium carbonate.
I crush some eggshell, pour vinegar over it . Once the bubbles stop coming out, I pour liquid to a medal tin, I then pour 99% alcohol to it, this will form gel right away, this gel burns nicely. Once I finish burning, I scratch the white residue, add some alcohol (80-90%), it became gel again!
I watched your video and when you marked your Beaker at the bottom and it was about "1" inch high with the Calcium Acetate. You said to add 9 parts Isopropyl Alcohol and you then measured it to 9" inches high on the glass that is only 8 Parts Isopropyl alcohol.
1 part plus 9 parts is 10 parts TOTAL. How much of affect does this have?
I watched your video and when you marked your Beaker at the bottom and it was about "1" inch high with the Calcium Acetate. You said to add 9 parts Isopropyl Alcohol and you then measured it to 9" inches high on the glass that is only 8 Parts Isopropyl alcohol.
1 part plus 9 parts is 10 parts TOTAL. How much of affect does this have?
I watched the video again. wow. 1" of solution and based on my calculations you had a 6" high beaker. how did you measure 9" (it should have been 10" total by the way).
Sounds really easy or you made it sound easy. Thanks for the above tips. Voted up and useful.
I bought 25Lbs of Cal Carbonate, that will last everyone's lifetime as you said the one LB would. hah.
I'm making it now. Why do you heat the solution to evaporate the water instead of just siphoning off? does it make a difference?
That beaker can't be more than 6". or you have ARMS that are HUGE!!.
We all (my employees and I) analyzed your video and here is what we came up with.
your Beaker is a 6" beaker. Your Calcium acetate at the bottom measured about 1" as you stated, or just under 3cm. you then measured to 9cm and marked (not 9 "). I think your intent is to have 3 parts Isopropyl to 1 Part Calcium acetate solution. I watched the broken "engrish" video on youtube and that is about the ratio she used. 1oz of solution to 3.3 oz of Iso.
Your Video is informative, thanks...
Also, my Solution Gelled, but after leaving in a closed container, it separated. I left one sample in a cup open and the next day it was still in a ball. not sure what was going on there..
Dear All,
We have actually set up the small mixing unit but lack capability to get the right ethanol from molasses and again the mixing of the components to form the right gel. All great ideas are welcome and possibility of training that l'm ready to pay and setting up. emilaugenergy@ymail.com Skype: olums12
I have got the gel. But it is a white gel that left with wgite sedements on butning. Is there a method to prepare a gel that burn complitely?
Hey Benjimester...I have tried this 4 times now in the recent week, and I cannot get it to work! The first two times I did it, and it didn't work, I assumed I hadn't let enough water evaporate. It stayed liquid, and it wasn't till it sat until the next day, that it kind of jelled up. I did a third one, using 1000mg Tums, to see if the calcium carbonate I have was the culprit, but that didn't work either. This last time, I placed the jar in a 300F oven for about three hours and got all of the water out...literally all the water. I had to add just enough water to get the "powder" to come off the bottom of the jar. That still didn't work! I got the calcium carbonate off the internet, I am using the 5% distilled vinegar, and then once it has evaporated, I have been using 91% isopropyl alcohol since I can't find 99%. And after reading others post and your replies, I really let the water evaporate since there was already the 1 part water in the rubbing alcohol. I am really at a brick wall right now. The "jell/liquid" burns, but quite fast, and is not the thick jell like that in your video. Please let me know if you have any thoughts. I really want this to work, and thought I would post a comment to see if you have any other suggestions.
Hey Benjimester......yeah, I have tried all sorts of things. I am using 5% white vinegar, I got the calcium carbonate off the Internet and it's 99% pure(I believe)....got it from dudadiesel.com. So i don't know....I even went out n bought new vinegar and a number of things of rubbing alcohol. The stuff I make, makes probably 2 parts a white milky substance that you have to have a spoon to get out, but it does burn like your stuff, but the other remaining 8 parts or so, are just the alcohol as best I can tell. It just never jells like yours does in the video. So yeah!! If I can figure out what is going on, that would be awesome. And if I need to try a different carbonate, I guess I will. Thanks for responding and trying to help me figure it out.
Thank you this is an excellent posting which I will have to try out!
I did notice someone asked the question about clear gel without an answer, so maybe I could ask again...
Has anyone found another thickening agent we could use to create a clear gel, or another method to make the gel clear?
Hey Benji,
Thanks for getting back with me....I started to think it was the carbonte I am using too, so I guess that is what I will try differently now. And to answer your question about the reaction of adding the vinegar to the carbonate, yes, it does bubble and foam up. It may not be bubbling up as much as yours, and that answers the question on the carbonate.....but it did react enough that I didn't question it until now. So I will get some new carbonate, and go from there. Thank you very much for getting back with me and helping me out.
Just bought a patio gel fuel burner and was looking for a cheap way to make my own fuel. If you buy it from Home Depot it costs about $11/quart! So your video is just what I wanted. I do have a suggestion about how to decrease the amount of water. Don't much like the idea of evaporating it in the oven -- from an environmental standpoint. Since the water is lighter than the other ingredients, why not just siphon it off with a turkey baster? Much quicker!
Hey Benji....I just wanted to let you know that I finally got it to work!!!! It ended up being the calcium carbonate that was not working correctly like we had talked about. I got the carbonate from a different company, and after going through the process, it gelled right up and is perfect. Thanks for your help weeks ago, and thanks for originally posting this info....it's great!!
we were buying citronella fire gel for use in outside fire pots (it kept the mosquitoes away). Do you have any thoughts on adding citronella or other additives? I'm assuming that as long you achieve 90% alcoohol and the desired consistency, you're good?
Is it possible to add to much vinegar? I figured why waste the Calcium Carbonate and added vinegar until the major foaming action turned to a vigorous fizz.
Is the dust in the bottom of the solution in the jar the calcium acetate? If so then I have a long wait till enough evaporation occurs. I think I'll add more Calcium Carbonate and see what happens.
By the way, the C.C. I used really foamed a lot when I added the vinegar. I barely added any and had to put a plate under the jar to catch the foam-over. It was hard to tell how much vinegar I added in total because of all the foam, which is why I kept adding the vinegar until it began to settle down.
Hi Bnej
Finally, I've come across your very illustrative video. Thank you very much for taking the effort to post it and thanks to all people who shared their experience and info. I have just finished doing the gel fuel guided by your video and it worked like charm. Just want to share some experience with you guys.
1- I started the experiment using 2 pieces of chalk that we used to use at schools (about 20 grams). I didn't grind them hoping I dont get a vigorous reaction with acetic acid and this is what happened.
2- Added 50 ml of 10% acetic acid (prepared form glacial acetic acid).
3- After 20 minutes no more reaction was visible and the smell of acetic acid was minimal.
4- I removed the remaining pieces of chalk and filtered the remaining fluid to get rid of the sediment (excess calcium carbonate). I ended up with 50 ml of calcium acetate in solution.
5- I put 35 ml of calcium acetate solution in a metal cup and started adding 99% isopropanol. Gelling took place immediately. I needed 220 ml of the alcohol as more than that will keep excess alcohol in liquid state.
6- It burns beautifully. Thank you again Benj
Hey I have read so much about the experiences everyone has had trying to make the gel fuel. It appears some are having success and others are not. I have also read that some are just burning 91% isopropyl. I am curious has anyone compared the burning times of a can of gel fuel vs a can of just plain 91% isopropyl. I did a mini experiement since I didnt have a can available . I burnt in a small bread loaf pan about 1/4 cup of 91% isopropyl and while it burned beautiful it lasted only 2 minutes. Has anyone tried the gel vs straight isopropyl?
Excellent article & perhaps the only one on the internet !
Search on google for this points this out directly :-)
I have a noob question regarding the water evaporation process.
Why not simply take a syringe and remove the excess water ? Wouldnt that work ?
Thanks once again for your excellent article.
Hmm...
Actually, I don't have a gel fuel fireplace yet. In fact what lead me to this article was that I was trying to compare the wood fireplace option to the gel fuel fireplace and the main disadvantage that I could make out with the latter was the running cost (i.e. the cost to buy the gel fuel from the market).
Coming back to the question - Since the liquid we syringe out contains some calcium acetate, it might be worthwhile to analyze how much of calcium acetate it is. Perhaps by evaporating the complete sample and checking the acetate residue left behind. Once we have that measure, then it could be valuable information as one would probably just need to syringe out the water and then add that quantity of calcium acetate to offset the balance.
Do you think this approach could make sense ?
I wish I was able to try out some experiments, but I don't have any gel-fuel fireplace to be able to test the results on :-(
But I am looking forward to the results of your experiment !
If we are able to work out an easy to use process through which large quantities of gel-fuel can be made by home users, a "gel fuel kits" industry of sorts could be born :-)
Hi, you mentioned in your video that the bigger can will burn for a couple of hours (arnd 3). But then in this article (http://gelfueltips.com/9/homemade-gel-fuel-profess you mention that it gets expended in about an hour.
Which is the correct one ?
Whoa. I just came across this and am totally pumped. I too have a ventless indoor fireplace and find it crazy expensive to keep buying fuel. I'm going to try this, using the eggshell method. Was there no evaporating time during this process? She didn't mention doing that step during her explanation.
Im actually making my own gel fuel right now, what I noticed about your measurement using the tape measure is you said about an inch of the calcium acetate then 9 inch to the mark, but I think you were looking at the centimeter mark, there is no way that bottle is bigger than 9 inches ;-)
Hi Benji, so finally made my fuel gel, I was able to reduce my calcium acetate to about 1 inch on my bottle, I eventually poured in the whole bottle of 99% alcohol, total volume came up to almost 4 inches on my bottle. It is very soupy,what can I do to fix this? Can I make another calcium acetate mixture, reduce it then slowly mix it in my mixture until it gels up more? I did try it and it burn really good. My sister even think that the fire is too strong. Thanks for your video and feedback.
Hi - Love your video and instructions. Bought the wrong kind of chalk tho, magnesium carbonate. Made fuel anyway, obviously it doesn't gel but it does burn (tried it outside). Is it safe to indoors?
Thanks,
M
I am very interested in making the gel as our central unit just quit and this will be our only source of heat for a while. I have a few questions, 1. is it safe to burn in the oven with pets in the house because of fumes? 2. can we use the tin cans that the gel came in to burn in the oven, we have been saving them to refill, also, how long will they last stored in cans and where do you find the 99 % alcohol usually bought to use.Thanks, your video is very informative.
We tried to make the gel tonite, we bought the 91%, it did not gel, but it is burning fine. has been burning almost an hour now, flame is high, no fumes, we have another one in the oven now, we are only doing one at a time as we wanted to see how it works, the one in the oven is in a mason jar glass. Wanted to see if it would gel with that.I bought the chalk from amazon and it is lot. If it works well, I am going to make up a large batch and store them for when we need them. Thanks for all the information.
This is awesome! I was just going over the cost value of having to buy a ventless fire place and just about decided against it because the gel fuel is SO SO SO expensive. This is so handy and the video was really helpful. I am guessing since adding oil is okay replacing the cooking oil with essential aroma oils should be just fine too.
Thank!
At what point do you add the cooking oil, and how much of it do you add? I am interested in making mine crackle and pop, but don't want to do anything dangerous.
Thanks for the video!
-Delvyn
i had found calcium carbonate pills. would that work? dose the alcohol have to be 99%?
Hi - great video! You are a true scientist! Unfortunately, I also got soup (twice) like the others but it still burns. I used 1 to 1 ratio vinegar/calcium carbonate (98.8% calcium carbonate), burnt off every last drop of water, poured in 91% isopropyl alcohol and no gel. I am going to buy the 99% and am thinking 1) I got ripped off on the calcium, 2) WalMart's Great Value distilled white vinegar is not 5% acidic like it states (it barely bubbled the solution - yours really fizzed! or 3) Kroger's 91% is not a true 91% alcohol. I am on a quest to find out who is responsible for this mistake and will report back. Thanks again.
Hey Benji. I'm a Benji too. Thanks for making this great hubpage. I'm wondering if you know of any way to make the gel fuel burn longer? I have a healing center where I'm putting in some gel torches for ambiance. It would be nice to be able to just light one can of fuel and have it burn all day, instead of just a couple hours. Any thoughts on the chemistry of that, I'd sure appreciate it.
Good to meet you too. Thanks for your advice. I think I shall have to experiment, then.
If you want a cheap local supply of calcium carbonate, go to your local stained glass supplier. They have a product refered to as "whitening" used in the stained glass process which is pure calcium carbonate and it is about $4/lb.
Not to be too critical but a couple things.
If you do 1" of water/CaCO3 mix and make a mark at 9" on the jar that is actually 1 parts: 8 parts (or 1 IN 9 parts). Judging by your consistency though that is at least the proper amount if not less.
I have yet to undertake this but I will probably take off more water than shown in the video. Removing water is very easy and doesn't require any time. Just buy an eyedropper and apply negative (NOT POSITIVE) pressure to the dropper and drain out the water. You will remove a little bit of CaAc but not that much. Do not apply positive pressure with the dropper or you will disturb the resting precipitate at the bottom.
The idea is to do this with as little water as possible to get the longest burning flame and leave behind the least carbon residue. There are things online saying to use 70% iso but that will really gunk up your fireplace (70% iso means 30% water and the water is what makes the carbon gunk) and burn much quicker. You can always add more water to your gel mixture if needed but once you add iso it is difficult to separate the two.
Lastly, MAKE SURE YOU WASH YOUR HANDS before lighting any gel fuel when you've made this stuff. It will catch your skin on fire and burn you badly if the flame catches any gel fuel that got on you.
Thanks for the video!
I just wanted to say THANK U for doing this. Made my first batch today and worked like a charm. Didnt get the crackle but will try just oil next time.
I just stopped by our local beer and wine brew supply, and they had four ounces of calcium carbonate for $1.20. He said he could order a pound bag for me for about $5--no shipping!
I guess I'm too lazy to try to make the gel fuel myself yet--We received the fireplace we ordered but the Sunjel fuel had not yet arrived so we went to Lowes and bought a SIX pack of small cans of gel fuel meant for a decorative firepot--(only $8 for six)-- we placed them on top of a empty, cleaned out green chilles can to raise them up to regular height--(an empty tuna can wasn't quite high enough).. they burned for 2 hours!!!--nice flames and crackle noise.. I think we will keep refilling the little cans with the gel from the larger cans when they come.. a BIG savings and worked great.. may have accidentally hit on a great way to save a bundle-- :-) I've bookmarked your site.. may try to make a batch when the case of larger cans runs out.. thanks!
Was wondering if this gel will work in a liquid biofuel/bioethanol fireplace?
Thanks!!!
I haven't tried your recipe yet but am going to! Wanted to throw out a few thoughts for others though:
- In California we have "Spare the Air" days on which burning of solid fuel is prohibited. Gel fuel is not solid fuel, and puts off little or no (bad) gasses, so we use it in our fireplace when we want the ambiance of a fire on a Spare the Air day. It is a really great option. We do not have gas to our fireplace, but I got a good-looking concrete log set (intended for gas fireplaces) on clearance that sits on our regular fire grate and disguises the cans. When we do burn wood, we just remove the fake log set.
- For those who'd like to use the gel fuel but don't have a fireplace, and don't want to invest in a professionally made tabletop one, a basic terra cotta flowerpot is a great and very inexpensive option. For about $2 you can get a pot that is the right size to fit the standard 13 oz fuel can. (I would use a trivet or something below it to add extra protection for your table surface.) You could also get a larger one, put some sort of riser in the bottom to raise the top of the can up level with the edge of the flowerpot, then fill up the rest of the flowerpot with decorative stones. This gives you a safe yet decorative way to use gel fuel in your home. You can even mosaic or paint the outside of the flowerpot to fit your decor. This can be great on the coffee table--if you don't have children or pets--or a regular height table, even a plant stand if it is very stable. Do ensure that it is not too close to the wall, bookshelves or other surfaces...it is possible for the flames to blow sideways a little if a door is opened, etc.
Hope this inspires some others!
This is so cool. I was just wondering about something like this the other day.
I have a really old house and I don't trust the chimney. I think I could use something like this in the fireplace and not smoking myself out or burning down the house.
Ben, This looks very cool, but I just can't seem to make it work. I bought some chalk (crayola) and crushed it up, but when I poured the vinegar over it, it didn't foam at all, so I think that it is not calcium carbonate.
I've been trying crushed egg shells. That foams decently. I filtered out the left over shells and then let all of the liquid evaporate. I had white scale left in the jar. I poured some 91% alcohol it, but it didn't do anything at all.
I'm pretty convinced that I am just going to have to buy the chalk from Amazon.
Have you ever tried boiling off the water from the acetate solution in the microwave? I've been doing that too. I don't see the difference between 300°F in the oven, which will heat the water to 212°F or just boiling in the microwave. It takes only a few minutes.
Maybe someone who is successful at this could try the microwave for the evaporation process and see if it still works?
I just wanted to post my experience with this recipe. After burning quite a few of these cans of gel, I noticed that there was soot all around my white painted "faux fireplace" mantel. After that I noticed that there was soot on everything in the entire room. Ceiling, drapes, windows, decorative items. Just something to beware of. It might be expensive, but the product I bought at the store didn't leave soot behind.
Hi there! Wanted to check in and say that for those thinking of trying the paraffin or soy wax versions - don't bother. I gave them a run through, and it gives off a noxious "just blew out a candle" scent as the wax burns. Yechh. Right now, I am burning straight 91% isopropyl alcohol in the cans, and it makes a lovely yellow-orange, high-burning flame. Quite a bit higher than gel fuels, so that should give a person pause if they have a smaller fireplace. I would estimate the height of the flames at about 7" steady, 8-9" flickers. Don't use straight alcohol in a fireplace with a lower top, or you might well catch something on fire or warp it. I can say however if you have the right setup, that it burns beautifully. Be careful lighting, as the fumes tend to collect inside the can and can ignite with a small, contained 'whump'that can be surprising if you are not prepared for it. Once going, it's fine. Just use a fireplace starter match or a BBQ lighter.
I tried the chalk method tonight using chalkboard chalk I bought at the drugstore and quickly realized that the chalk I snagged is obviously not the right sort - there was almost no bubbling, so it won't work. I'll have to order some of the real stuff, and give 'er a go again. Great video, and awesome follow up on answering people's questions.






















Shalini Kagal Level 4 Commenter 21 months ago
That sounds incredible! And so simple - thank you Benji - and it's great to see you here again!